How Do You Cut Aluminum Sheet

To cut the sheets of metal rathe.
How do you cut aluminum sheet. To cut straight lines use an electric saw. Select the design and. Insert the design you want to engrave onto the canvas and size it to fit within the shape the way you want it to appear on the aluminum sheet. Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade.
Cutting with tin snips. Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. For thin sheets of metal you can use tin snips to cut through it. This shape will not ultimately be cut by the machine but is used for positioning your design on the project preview screen.
And you can use the same technique anytime you need a straight cut on aluminum or other light gauge sheet metal even steel. Use wood as a backing piece to help push the chisel through the metal and prevent the chisel s tip from wearing. Check out this video. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.
If you re cutting a line in a sheet of aluminum you can skip the vice and cut your way down the sheet on a flat surface. This shape represents your aluminum sheet. Blade manufacturing makes a hss blade with 200 teeth for cutting really thin aluminum say window screen track but for most material being cut a carbide blade with 8 teeth per diameter inch will do well 10 x 80 tooth is a good example. Lastly pick the correct tooth count for the thickness of what you are cutting.
Tired of getting fingers cut on sheet metal while using tin snips. This weakens the aluminium and creates a fracture line. Method 3 of 3. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer.